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Enterprise Resource Planning

ERP for

Manufacturing Companies

ERP – Enterprise Resource Planning software is the backbone of modern manufacturing operations, unifying processes from production scheduling and shop floor control to inventory management and procurement. Our Manufacturing ERP solution by GlobalTeckz is tailor‑made for small and mid‑sized manufacturers, offering end‑to‑end visibility and control over every stage of your production lifecycle.

In today’s highly competitive manufacturing landscape, relying on spreadsheets and siloed systems can lead to inefficiencies, stockouts, and missed delivery deadlines. That’s why growing manufacturers are turning to our Manufacturing ERP software to streamline workflows, optimize resource utilization, ensure quality compliance, and drive scalable growth. Equip your business with a connected platform that keeps production on track and helps you stay ahead of market demands.

Why Businesses Need

Manufacturing ERP Software

Manufacturing companies operate on a complex business model that involves planning, production, inventory control, quality checks, and timely delivery. Unlike trading businesses, manufacturers must manage bill of materials, work orders, routings, and shop floor operations in real time. This makes the need for a specialized ERP software for manufacturing companies absolutely essential.

Whether you're a growing manufacturing unit or a large-scale production firm, our ERP implementations are tailored to meet the intricate demands of the manufacturing sector—unlike standard ERP systems designed for trading or service-based industries.

With ERP software built for manufacturers, you gain end-to-end visibility, optimized resource planning, real-time production monitoring, and improved delivery timelines—empowering your business with agility, control, and sustainable growth.

ERP Modules for Manufacturing Companies
Top ERP Modules for Manufacturing Companies

Production Management

Plan, schedule, and monitor manufacturing operations with real-time updates. This module includes work orders, bill of materials (BOM), routings, and production cost tracking to improve factory efficiency.

Inventory Management

Track raw materials, semi-finished, and finished goods across multiple locations. Features include lot and serial tracking, reorder points, and real-time visibility for accurate stock control.

MRP (Material Requirements Planning)

Ensure timely procurement of raw materials based on demand forecasts and production schedules. The MRP module automates planning and reduces material shortages or overstocking.

Quality Management

Implement quality checks at each stage of production. Define control points, non-conformance reports, and quality alerts to maintain product standards and compliance.

Accounting & Finance

Track costs, revenues, and profitability by product line or plant. Automate invoicing, taxes, and financial reporting to ensure transparency and regulatory compliance.

Supply Chain Management

Streamline procurement and vendor relationships. This module connects suppliers, purchase orders, delivery timelines, and inventory to keep production running smoothly.

CRM (Customer Relationship Management)

Manage customer data, inquiries, and order follow-ups. CRM helps manufacturing sales teams improve client communication and convert leads into long-term customers.

Reporting & Dashboards

Real-time insights into production efficiency, downtime, inventory turnover, and financials. Dashboards help decision-makers identify bottlenecks and optimize performance.

Maintenance Management

Schedule preventive and corrective maintenance for machines and equipment. Track breakdowns, service history, and technician performance to reduce downtime and extend asset life.

ERP for Manufacturing Industries
Businesses that need Manufacturing ERP Systems

Steel Manufacturing

Track raw materials, heat batches, rolling mill schedules, and product quality testing with full traceability across production stages.

Furniture Manufacturing

Manage BOMs, wood/material cutting, inventory, and custom product configurations efficiently with real-time updates.

Textile & Garments

Control dyeing, stitching, cutting, and dispatch schedules while tracking sizes, colors, and style variations using ERP.

Food Processing

Ensure food safety, shelf-life tracking, batch traceability, and HACCP compliance with automated inventory and recipe control.

Electronics & Components

Manage complex assemblies, QC testing, MRP planning, and after-sales warranty tracking with precision.

Chemical & Paint Manufacturing

Handle formulas, batch processing, safety compliance (MSDS), and packaging through ERP-integrated quality workflows.

Automobile & Parts

Optimize part manufacturing, assembly lines, quality inspections, and vendor coordination with full production traceability.

Pharmaceutical Manufacturing

Ensure GMP compliance, lot-level tracking, expiry management, and approval-based workflows with secure data logging.

Plastic & Packaging

Manage injection molding cycles, material consumption, scrap handling, and tooling schedules with live production tracking.

Affordable ERP for Manufacturing Companies

For manufacturing companies looking to enhance efficiency while keeping costs under control, free ERP software can be a practical and scalable solution. These systems help manage production planning, raw material tracking, inventory, procurement, quality control, and financials all in one place—without the burden of high licensing fees. Ideal for small to mid-sized factories and production units, a free ERP can streamline your operations, reduce manual work, and provide better control over manufacturing workflows. With the right setup and customization, free ERP platforms empower manufacturers to automate core processes, improve productivity, and support long-term growth.

Benefits of ERP for Manufacturing Companies
Top Benefits of Using ERP for Manufacturing Companies

1. Streamlined Production Planning

ERP helps optimize production schedules by aligning raw material availability, workforce, and machinery utilization to ensure on-time delivery and minimal downtime.

2. Real-Time Inventory & Raw Material Tracking

Track inventory levels, raw materials, WIP, and finished goods in real-time—helping avoid shortages, reduce waste, and maintain optimal stock levels.

3. Enhanced Quality Control

Monitor and enforce quality standards throughout the production process with integrated quality checks, inspection reports, and batch tracking capabilities.

4. Cost Control & Accurate BOM Management

Maintain detailed Bills of Materials (BOMs), monitor production costs, and reduce variances between planned and actual costs for better profitability.

5. Real-Time Production Reporting & KPIs

Access dashboards and reports on machine utilization, production output, downtime, and yield—enabling quick decisions and continuous improvement.

6. Improved Supply Chain & Vendor Coordination

Ensure seamless coordination with suppliers through purchase planning, lead time analysis, and automated replenishment processes to avoid delays in manufacturing.

ERP services for trading
Cost and Pricing Involved with

Manufacturing ERP Software

The cost of ERP implementation for manufacturing businesses typically starts at $3,000 and can go well beyond $100,000, depending on various factors such as business size, number of users, complexity of manufacturing processes, required modules (such as BOM, MRP, Quality Control, Shop Floor Management), and the level of customization. Small to mid-sized manufacturers with standard processes may spend between $3,000 and $30,000 for a basic to moderately customized ERP system. For larger manufacturers dealing with multi-plant operations, advanced workflows, and system integrations (like PLCs or IoT), costs can increase significantly due to added technical complexity and deployment efforts.

Manufacturing ERP solutions also differ in licensing models. Some platforms follow a one-time perpetual license model, while others operate on a subscription basis. Subscription models generally range from $25 to $300 per user per month, depending on the software vendor and features included. In addition to licensing, other costs such as implementation, user training, support, customization, and maintenance must be considered for a full budgetary picture. Choosing the right pricing structure depends on your business's long-term strategy, scalability needs, and available IT resources.

ERP Solutions for Manufacturing Companies

Manufacturing ERP Software Solutions – Mumbai, India

Globalteckz is a trusted ERP software company based in Mumbai, offering comprehensive ERP solutions designed specifically for the manufacturing sector. Our ERP systems help small to mid-sized manufacturers manage production planning, bill of materials, shop floor control, inventory tracking, procurement, quality checks, and financials—seamlessly through a single integrated platform.

We provide complete end-to-end services including system design, module customization, data migration, user training, and ongoing support. With experience across diverse manufacturing industries—ranging from furniture, food processing, steel fabrication, to chemical production—we empower businesses to increase operational efficiency, reduce waste, and gain real-time visibility into manufacturing performance. Contact us at sales@globalteckz.com to learn how we can streamline your manufacturing processes with our ERP solutions.

Basic vs Advanced Manufacturing ERP

Basic Manufacturing ERP vs Advanced Manufacturing ERP

Feature Basic Manufacturing ERP Advanced Manufacturing ERP
Production Management Simple BOM and routing support Multi-level BOM, alternate routing, batch & lot production
Inventory Control Basic stock in/out tracking Real-time inventory with barcode, multi-location, traceability
Quality Control Limited or manual QC checks Automated QC at every stage with checkpoints & reporting
Planning & Scheduling Manual planning and work order creation Advanced MPS, MRP, and real-time scheduling engine
Integration Limited module connectivity (e.g., only inventory and production) Fully integrated with sales, purchase, accounts, HR, etc.
Reporting Basic production and stock reports Advanced dashboards, cost analysis, efficiency tracking
Automation Manual processes with basic workflow Automated triggers, alerts, and approval chains
Customization Limited to predefined processes Highly customizable to fit complex operations
Real-time Data Data updated in intervals or on manual input Live updates across production, procurement, and sales
Cost Lower upfront cost, fewer features Higher investment, but scalable and feature-rich
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    ERP for Manufacturing – FAQ

    Frequently Asked Questions – ERP for Manufacturing

    Manufacturing ERP is a system that integrates production planning, inventory control, procurement, shop floor, quality, and financials into one platform. It helps manufacturers streamline operations and increase productivity.

    ERP software is ideal for discrete and process manufacturers, including industries like automotive, steel, furniture, plastic, textiles, and electronics, that require end-to-end control over production and operations.

    Key modules include Production Planning, BOM, Inventory, Purchase, Sales, Accounting, Quality Control, Maintenance, HR, and Shop Floor Management. Some systems also offer MRP, PLM, and SCM features.

    ERP improves material planning, reduces downtime, prevents overstocking, minimizes wastage, and provides real-time insights that help optimize resource usage, thereby lowering overall production costs.

    Yes. Advanced ERP systems support multi-level BOMs, configurable product variants, routings, and work centers. This is crucial for complex manufacturing environments with diverse product lines.

    Yes. Most ERP systems offer preventive and breakdown maintenance modules, allowing you to track machine usage, plan servicing schedules, and minimize unplanned downtime.

    Yes. ERP can be configured to conduct quality checks at various stages, including raw materials, in-process, and finished goods. Non-conformance and corrective actions can also be tracked.

    ERP implementation time varies from 6 weeks to 6 months, depending on company size, complexity, number of modules, and customization required. A phased rollout is often recommended.

    Yes. Modern ERP systems can be integrated with shop floor machines, PLCs, and IoT devices for real-time data collection, enabling predictive maintenance and improved production visibility.

    Absolutely. Cloud ERP offers secure, scalable, and accessible solutions for manufacturers. It eliminates the need for heavy IT infrastructure and ensures easier updates and data backups.

    Types of Software Used in Manufacturing

    5 Types of Software Used in Manufacturing

    1. Cloud Technology

    Cloud-based manufacturing software enables remote access, centralized control, and real-time collaboration. It enhances scalability, reduces IT costs, and supports global operations by letting teams manage production processes and data securely from any location with internet access.

    2. Material Requirements Planning (MRP)

    MRP systems help plan, schedule, and manage inventory and raw materials. They ensure timely material availability, optimize stock levels, and streamline purchasing, enabling manufacturers to meet production demands efficiently while minimizing waste and downtime.

    3. Enterprise Resource Planning (ERP)

    ERP integrates finance, inventory, production, sales, and more into one platform. For manufacturers, ERP offers real-time data, automated workflows, and improved decision-making, ensuring better control over the entire manufacturing lifecycle from procurement to product delivery.

    4. Manufacturing Execution Systems (MES)

    MES software manages shop floor operations, tracks production in real-time, and ensures quality control. It connects planning systems with execution, coordinating machinery, labor, and processes to enhance productivity and compliance on the factory floor.

    5. Industrial Data Platforms

    These platforms collect and analyze machine-generated data using AI and analytics. They enable predictive maintenance, operational insights, and real-time monitoring, forming the foundation for smart factories and driving digital transformation in manufacturing.

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