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How to optimize MRP Operations Management
Being a manufacturer specifically handling batch processing require a proper balance between the demand and supply of everyday materials. If you are using MRP – Material requirement planning functionality in your ERP system then you must ensure that the software is used at the optimum level to enhance the profitability. There are certain strategies that need to be adopt to optimize the MRP and other areas of ERP software. In this blog post we will cover how being a manufacturer you can optimize the MRP operations management and MRP tools.
Read More about – MRP – Materials Requirement Planning
Information on various aspects of your raw materials is an important area for the entire MRP operations management. Managing proper bills of material and stock counts helps you to understand the need of inventory required which helps in further purchasing of the products for the production. Properly inputting accurate information gives your ERP system a foundation to smoothed the MRP Operations management process.
Raw material management is another important areas to maintain proper inventory levels that enhances the profitability. If your company is having excess of raw materials then short shelf life can increase waste and there over cost. You can implement Lot trading which identify the expiry dates of materials or products. This further helps you to reduce wastage. You can also implement just in time inventory method to ensure meeting customer demands and low wastage.
If your ERP software can provide proper sales report on the demand of the product throughout the year such as seasonal, events, trends etc. You can forecast proper demand of your products. Historical data in ERP software helps you to plan out for the supply and operations of products. It also ensure to optimize your cash flows.
Read our Article – How ERP software helps in Supply Chain Management
Auditing the supplier’s performances periodically helps you to plan proper production activities specially the lead times. Comparing anticipated lead times vs actual lead times should be assessed, including the review of historical transactions. It is important not to be satisfied and look into new vendors if it is necessary, as MRP improvements can occur quickly with vendor changes.
Manufacturing with Batch processing is all about precision, organisation and efficiency – and manufacturers should always seek to enhance all three aspects of their business. In order to achieve these aspects you must have a proper knowledge and planning. Batch processing relies on delivering high quality products ‘just in time’, instead of running a continuous production line. Installing a cutting edge ERP package is an effective way to minimize waste and drive up efficiency for any batch process manufacturer. To ensure you don’t struggle with your inventory management you should examine the above areas to ensure gaining maximum advantage.
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